Computerized maintenance management

Course Code: EM28

Course Objective

  • To provide a step-by-step guide to maintenance best practice starting with foundations and building up to best practice that will deliver maximum business benefits
  • To instruct Maintenance optimisation best practice techniques
  • To provide opportunities to discuss the application of these best practices
  • Provide an opportunity to learn these concepts through practical exercises

 

Target Audience

  • Engineering
  • Technical support staff including
  • Leadership
  • management attend this workshop.
  • If you and your company are interested in greatly increasing productivity, this will be a very valuable course

 

Course Outline

Day 1: An Overview of Key Maintenance Work Processes

  • Introduction to Maintenance Management
  • Definitions of key terms
  • Types of Maintenance - Reactive, planned and improvement jobs, Preventive and Proactive
  • Maintenance Planning and Scheduling
  • Computerised Maintenance Management Systems
  • Developing Maintenance Key Performance Indicators
  • Maintenance Organisation Structure and Policies
  • Developing and Implementing a Preventive Maintenance Program
  • Applying Reliability Based principles to Maintenance Strategy Development

​​​​​​​Day 2: Maintenance Logistics and Cost Control

  • Managing Maintenance Spare Parts and Logistics
  • Optimising Spare Parts Inventory Levels
  • Maintenance Budgeting
  • Controlling Maintenance Costs
  • Introduction to Life Cycle Cost Concepts
  • Engineering, Production & Maintenance Teams
  • Benefits of Integrated teams
  • Motivation and empowerment
  • Total Productive Maintenance Concepts
  • Implementing Team Based Continuous Improvement in Maintenance

Day 3 : Failure of Machines and Inspection Based Failure Analysis - Causes of Machinery Failure in Rotating Equipment

  • Cavitation in Pumps
  • Tripping of Turbines
  • Surging in Compressors
  • Wear Mechanisms: Fatigue, Fretting, and Corrosion
  • Fundamental Machine Problems: Balance Problems, Alignment Problems, Machinery Mounting Problems
  • Fundamentals of Maintenance and Asset Management

​​​​​​​Day 4: Failure Analysis and Reliability

  • Elementary Statistics and Standards
  • Reliability Models
  • Learning from Major Failures Case Studies in Process Industries
  • Learning from Major Failures Case Studies in Oil and Gas Industries
  • Root Cause Analysis and Extractions of Specific and Generic Lessons
  • Reflection on Why Systems Fail

​​​​​​​Day 5: Statistical Failure Analysis and Reliability

  • Further Reliability Definitions and Standards
  • Examples of the Planning Process.
  • Hazard Function and Bath Tub Curve
  • Weibull Analysis
  • Case Studies from Rotating Equipment
  • Case Studies of Major Failures in other Industries
  • General Purpose CBM
  • The P-F Curve
  • Principles of Vibration Monitoring
  • Thermal Monitoring
  • Acoustic Emission
  • Lubricant Monitoring​​​​​​​


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Date & Location

Date : 01 April 2018

Duration : 5 days

Place : Kuala Lumpur

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Date : 19 November 2018

Duration : 5 days

Place : Istanbul

Join This Course Now

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